5 Strand Billet Continuous Casting Machine CCM Hydraulics Ladle Turret Tundish Cars 20way Rotary Collector
5 Strand Billet Continuous Casting Machine CCM Hydraulics Ladle Turret Tundish Cars 20way Rotary Collector image
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Información Básica.
Descripción de Producto
1. STEEL MAKING CONDITION
Number of EAF | 1 | |
Heat size [t] |
Nominal | 50 |
Average | 50 | |
Maximum | 60 | |
Tap to tap time [min] | 58 | |
Number of LF | 1 | |
Number of days | 280 | |
Annual output |
2. PRODUCTION REQUIREMENTS
ITEM | PARAMETER |
Section to be cast | 150 mm ×150mm |
Cut-off length | 6m – 12m |
Steel grade to be cast | Low carbon steels Low alloy steels |
3. MAIN CHARACTERISTICS OF THE CASTER
ITEM | PARAMETER |
– Number of strands | 6 |
– Strand centre distance | 1250 mm |
– Bending radius (nominal) | 6 m |
– Straightening method | Continuous |
– Metallurgical length | 20 m |
– Outfit sections | 150×150 |
– Casting speed range | Min. 0.50 m/min – Max 5.0 m/min |
– Dummy bar restranding speed | 3.5 m/min |
– Heat size | xx t from EAF |
– Ladle transport equipment | Ladle turret |
– Tundish car | Liftable type |
– Tundish capacity | Approx 30 t |
– Tundish shape | Delta |
– Mould type | 900 mm curved (continuous-tapered) |
– Electromagnetic stirrers | None |
– Oscillator | Leaf spring guiding, Motor driven, Sinusoidal oscillating curve |
– Dummy bar type | Rigid |
– Mould level detection | Radioactive (Cs137) |
– Secondary cooling | High pressure water, 4 cooling zone |
– Withdrawal unit | 5 rollers with 2 driven type (water-cooled) |
– Runout roller table | Individual rolls |
– Roller table pass line level | ±0.000 m ( tentatively ) |
– Cutting | Oxygen + natural gas – torch cutting |
– Cutting length | 6.0 – 12.0 m |
– Discharge roller table | Individual rolls |
– Cooling area | Discharge roller table + shifter + transition cooling bed + turnover cooling bed + collecting table |
4.2 Steel Grades Groups and Max. Casting Speed
150×150 :
Steel group | Casting speed [m/min] | MAX. Liquid length [m] |
|
Average speed | MAX. speed | ||
A | 2.2 | 2.7 | 20.0 |
5. EQUIPMENT SUPPLY LIST
NO. | Equipment description | Qty. | Remarks | |
---|---|---|---|---|
1 | ONLINE EQUIPMENT | |||
1.1 | Equipment on casting platform | |||
1.1.1 | Ladle cover manipulator | 2 | set | |
1.1.2 | Fixed ladle turret | 1 | set | |
1.1.3 | Ladle weighing system | 2 | set | |
1.1.4 | Tundish | 2 | set | |
1.1.5 | Tundish cover | 2 | set | |
1.1.6 | Liftable tundish car | 2 | set | |
1.1.7 | Tundish flying nozzle quick change system | 1 | set | |
1.1.8 | Mould lubricating oil feeding device | 1 | set | |
1.1.9 | Tundish preheating station | 2 | set | |
1.1.10 | Tundish nozzle preheating device | 2 | set | |
1.1.11 | Moveable control box holder | 5 | set | |
1.1.12 | Slag box | 3 | set | |
1.1.13 | Launder | 10 | set | |
1.1.14 | Ladle emergency chute | 1 | set | |
1.2. | Equipment in casting zone | |||
1.2.1 | 150×150 Mould | 5 | set | |
1.2.2 | Mould cover | 5 | set | |
1.2.3 | Mould level measure & control system | 1 | set | |
1.2.4 | Motor drive mould oscillation unit | 5 | set | |
1.2.5 | Oscillators common base frame | 1 | set | |
1.2.6 | Guiding section | 5 | set | |
1.2.7 | Guiding sections common base frame | 1 | set | |
1.2.8 | 150×150 Spray headers | 5 | set | |
1.2.9 | Rigid dummy bar | |||
· Main arc | 5 | set | ||
· 150×150 dummy bar head | 5 | set | ||
· 150×150 transition piece | 5 | set | ||
1.2.10 | Dummy bar storage device | 5 | set | |
1.2.11 | Dummy bar storage device common base frame | 1 | set | |
1.2.12 | Withdrawal & straightening unit | 5 | set | |
1.2.13 | Withdrawal & straightening unit base frame | 1 | set | |
1.3 | Discharge equipment | |||
1.3.1 | Cutting approach roller table | 1 | set | |
1.3.2 | Auxiliary withdrawal unit | 4 | set | |
1.3.3 | Auxiliary withdrawal unit base frame | 1 | set | |
1.3.4 | Automatic Torch cutting machine | 1 | set | |
1.3.5 | Automatic cut length system | 1 | set | |
1.3.6 | Crop-end chute & bucket | 1 | set | |
1.3.7 | Cutting exit roller table | 1 | set | |
1.3.8 | Run out roller table | 1 | set | |
1.3.9 | Moveable stop | 5 | set | |
1.3.10 | Discharge roller table | 1 | set | |
1.3.11 | Fixed end stop | 1 | set | |
1.3.12 | Billet shifter | 5 | set | |
1.3.13 | Cross transfer car | 1 | set | |
1.3.14 | Transition cooling bed | 1 | set | |
1.3.15 | Turnover cooling bed | 1 | set | |
1.3.16 | Billet storage bank | 1 | set | |
2. | Off-line equipments | |||
2.1.1 | Mould maintenance and pressure test stand | 1 | set | |
2.1.2 | Mould support stand | 5 | set | |
2.1.3 | Tundish tilting device | 1 | set | |
2.1.4 | Tundish drying station | 1 | set | |
2.1.5 | Steel structure in tundish preparation area | 1 | set | |
2.1.6 | Tundish nozzle setting & relining stand | 1 | set | |
2.1.7 | Tundish membranes | 1 | set | |
2.1.8 | Tundish support stand | 5 | set | |
2.1.9 | Tundish lifting beam | 1 | set | |
2.1.10 | Template for mould | 1 | set | |
2.1.11 | Template for guiding roller | 1 | set | |
2.1.12 | Service platform and walkways | 1 | set | |
3 | CCM AXILIARIES | |||
3.1 | COOLING WATER SYSTEM FOR CCM | |||
3.1.1 | Mould cooling water distribution piping | 1 | set | |
3.1.2 | Secondary cooling water distribution piping | 1 | set | Stainless pipe |
3.1.3 | Machine cooling water distribution piping | 1 | set | |
3.1.4 | Automatic back flushing filter | 1 | set | Secondary cooling |
3.2 | HYDRAULIC SYSTEM FOR CCM | |||
3.2.1 | Hydraulic station for ladle slide gate | 1 | set | |
3.2.2 | Central hydraulic station of CCM | 1 | set | |
3.2.3 | Discharge hydraulic station of CCM | 1 | set | |
3.2.4 | Hydraulic station for tundish tilting | 1 | set | |
3.2.5 | Hydraulic distribution piping for CCM | 1 | set | |
3.3 | LUBRICATION SYSTEM | |||
3.3.1 | Oscillations,withdrawal & straightening units central grease lubrication unit | 1 | set | |
3.3.2 | Roller table system grease lubrication unit | 1 | set | |
3.3.3 | Discharge system grease lubrication unit | 1 | set | |
3.3.4 | Grease lubrication distribution piping | 1 | set | Stainless pipe |
3.4 | Compressed air Pneumatic system | |||
3.4.1 | Pneumatic control valve stand for moveable stop | 1 | set | |
3.4.2 | Compressed air distribution piping | 1 | set | |
3.4.3 | Nitrogen pneumatic control valve stand for dummy bar storage units | 1 | set | |
3.4.4 | Nitrogen distribution piping | 1 | set | |
3.5 | Steam exhaust system | |||
3.5.1 | Duct of steam exhausting | 2 | set | |
3.5.2 | Steam exhausting fan | 2 | set | |
3.6 | Steel structure of CCM | |||
3.6.1 | Ladle car supporting steel structure | 1 | set | |
3.6.2 | Casting platform | 1 | set | |
3.6.3 | Intermediate platform | 1 | set | |
3.6.4 | Dummy bar storage platform | 1 | set | |
3.6.5 | Secondary cooling chamber | 1 | set | |
4 | EIC system of CCM | |||
4.1 | Operation station | 2 | set | |
4.2 | Program compiling software | 1 | set | |
4.3 | Public PLC | 1 | set | |
4.4 | Strand PLC | 5 | set | |
4.5 | Hydraulic system PLC long-distance station | 1 | set | |
4.6 | Discharge system PLC long-distance station | 1 | set | |
4.7 | Transducer | 1 | set | |
4.8 | General instrument | 1 | set | |
4.9 | Desk, box, cabinet | 1 | set | |
4.10 | Special type instrument | 1 | set | |
4.11 | Electric installation material | 1 | set |
CCM PRODUCTION WORKSHOP
Workshop & Facilities:
Trading show
Ville Electric Company will keep up with the century, the epoch,
Sincerely look forward to your cooperation and win-win!
Create brilliant!
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