5 Strand Billet Continuous Casting Machine CCM Hydraulics Ladle Turret Tundish Cars 20way Rotary Collector

China 
                   5 Strand Billet Continuous Casting Machine CCM Hydraulics Ladle Turret Tundish Cars 20way Rotary Collector
              fabricante y proveedor

5 Strand Billet Continuous Casting Machine CCM Hydraulics Ladle Turret Tundish Cars 20way Rotary Collector image

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Información Básica.

No. de Modelo.
XHXY01

garantía
1 años

capacidad
50t

Paquete de Transporte
Nude, Wooden Case

Especificación
Personalizado

Marca Comercial
Ville

Origen
China

Código del HS
8454302100

Capacidad de Producción
20units Per Year

Descripción de Producto

1. STEEL MAKING CONDITION

Number of EAF 1
 
Heat size [t]
Nominal 50
Average 50
Maximum 60
Tap to tap time [min] 58
Number of LF 1
Number of days 280
Annual output  
 

2. PRODUCTION REQUIREMENTS

ITEM PARAMETER
Section to be cast 150 mm ×150mm
Cut-off length 6m – 12m
Steel grade to be cast Low carbon steels
Low alloy steels
 

3. MAIN CHARACTERISTICS OF THE CASTER

ITEM PARAMETER
–  Number of strands 6
–  Strand centre distance 1250 mm
–  Bending radius (nominal) 6 m
–  Straightening method Continuous
–  Metallurgical length 20 m
–  Outfit sections 150×150
–  Casting speed range Min. 0.50 m/min – Max 5.0 m/min
–  Dummy bar restranding speed 3.5 m/min
–  Heat size xx t from EAF
–  Ladle transport equipment Ladle turret
–  Tundish car Liftable type
–  Tundish capacity Approx 30 t
–  Tundish shape Delta
–  Mould type 900 mm curved (continuous-tapered)
–  Electromagnetic stirrers None
–  Oscillator Leaf spring guiding, Motor driven, Sinusoidal oscillating curve
–  Dummy bar type Rigid
–  Mould level detection Radioactive (Cs137)
–  Secondary cooling High pressure water, 4 cooling zone
–  Withdrawal unit 5 rollers with 2 driven type (water-cooled)
–  Runout roller table Individual rolls
–  Roller table pass line level ±0.000 m  ( tentatively )
–  Cutting Oxygen + natural gas – torch cutting
–  Cutting length 6.0 – 12.0 m
–  Discharge roller table Individual rolls
–  Cooling area Discharge roller table + shifter + transition
cooling bed + turnover cooling bed + collecting table
 

4.2  Steel Grades Groups and Max. Casting Speed
150×150 :

Steel group Casting speed [m/min] MAX. Liquid length
[m]
Average speed MAX. speed
A 2.2 2.7 20.0
 

5. EQUIPMENT SUPPLY LIST

NO. Equipment description Qty. Remarks  
 
1 ONLINE EQUIPMENT      
1.1 Equipment on casting platform      
1.1.1 Ladle cover manipulator 2 set  
1.1.2 Fixed ladle turret 1 set  
1.1.3 Ladle weighing system 2 set  
1.1.4 Tundish 2 set  
1.1.5 Tundish cover 2 set  
1.1.6 Liftable tundish car 2 set  
1.1.7 Tundish flying nozzle quick change system 1 set  
1.1.8 Mould lubricating oil feeding device 1 set  
1.1.9 Tundish preheating station 2 set  
1.1.10 Tundish nozzle preheating device 2 set  
1.1.11 Moveable control box holder 5 set  
1.1.12 Slag box 3 set  
1.1.13 Launder 10 set  
1.1.14 Ladle emergency chute 1 set  
1.2. Equipment in casting zone      
1.2.1 150×150 Mould 5 set  
1.2.2 Mould cover 5 set  
1.2.3 Mould level measure & control system 1 set  
1.2.4 Motor drive mould oscillation unit 5 set  
1.2.5 Oscillators common base frame 1 set  
1.2.6 Guiding section 5 set  
1.2.7 Guiding sections common base frame 1 set  
1.2.8 150×150 Spray headers 5 set  
1.2.9 Rigid dummy bar      
  · Main arc 5 set  
  · 150×150 dummy bar head 5 set  
  · 150×150 transition piece 5 set  
1.2.10 Dummy bar storage device 5 set  
1.2.11 Dummy bar storage device common base frame 1 set  
1.2.12 Withdrawal & straightening unit 5 set  
1.2.13 Withdrawal & straightening unit base frame 1 set  
1.3 Discharge equipment      
1.3.1 Cutting approach roller table 1 set  
1.3.2 Auxiliary withdrawal unit 4 set  
1.3.3 Auxiliary withdrawal unit base frame 1 set  
1.3.4 Automatic Torch cutting machine 1 set  
1.3.5 Automatic cut length system 1 set  
1.3.6 Crop-end chute & bucket 1 set  
1.3.7 Cutting exit roller table 1 set  
1.3.8 Run out roller table 1 set  
1.3.9 Moveable stop 5 set  
1.3.10 Discharge roller table 1 set  
1.3.11 Fixed end stop 1 set  
1.3.12 Billet shifter 5 set  
1.3.13 Cross transfer car 1 set  
1.3.14 Transition cooling bed 1 set  
1.3.15 Turnover cooling bed 1 set  
1.3.16 Billet storage bank 1 set  
2. Off-line equipments      
2.1.1 Mould maintenance and pressure test stand 1 set  
2.1.2 Mould support stand 5 set  
2.1.3 Tundish tilting device 1 set  
2.1.4 Tundish drying station 1 set  
2.1.5 Steel structure in tundish preparation area 1 set  
2.1.6 Tundish nozzle setting & relining stand 1 set  
2.1.7 Tundish membranes 1 set  
2.1.8 Tundish support stand 5 set  
2.1.9 Tundish lifting beam 1 set  
2.1.10 Template for mould 1 set  
2.1.11 Template for guiding roller 1 set  
2.1.12 Service platform and walkways 1 set  
3 CCM  AXILIARIES      
3.1 COOLING WATER SYSTEM FOR CCM      
3.1.1 Mould cooling water distribution piping 1 set  
3.1.2 Secondary cooling water distribution piping 1 set Stainless pipe
3.1.3 Machine cooling water distribution piping 1 set  
3.1.4 Automatic back flushing filter 1 set Secondary cooling
3.2 HYDRAULIC SYSTEM FOR CCM      
3.2.1 Hydraulic station for ladle slide gate 1 set  
3.2.2 Central hydraulic station of CCM 1 set  
3.2.3 Discharge hydraulic station of CCM 1 set  
3.2.4 Hydraulic station for tundish tilting 1 set  
3.2.5 Hydraulic distribution piping for CCM 1 set  
3.3 LUBRICATION  SYSTEM      
3.3.1 Oscillations,withdrawal & straightening  units central grease lubrication unit 1 set  
3.3.2 Roller table system grease lubrication unit 1 set  
3.3.3 Discharge system grease lubrication unit 1 set  
3.3.4 Grease lubrication distribution piping 1 set Stainless pipe
3.4 Compressed air Pneumatic system      
3.4.1 Pneumatic control valve stand for moveable stop 1 set  
3.4.2 Compressed air distribution piping 1 set  
3.4.3 Nitrogen pneumatic control valve stand for dummy bar storage units 1 set  
3.4.4 Nitrogen distribution piping 1 set  
3.5 Steam exhaust system      
3.5.1 Duct of steam exhausting 2 set  
3.5.2 Steam exhausting fan 2 set  
3.6 Steel structure of CCM      
3.6.1 Ladle car supporting steel structure 1 set  
3.6.2 Casting platform 1 set  
3.6.3 Intermediate platform 1 set  
3.6.4 Dummy bar storage platform 1 set  
3.6.5 Secondary cooling chamber 1 set  
4 EIC system of CCM      
4.1 Operation station 2 set  
4.2 Program compiling software 1 set  
4.3 Public PLC 1 set  
4.4 Strand PLC 5 set  
4.5 Hydraulic system  PLC long-distance station 1 set  
4.6 Discharge system PLC long-distance station 1 set  
4.7 Transducer 1 set  
4.8 General instrument 1 set  
4.9 Desk, box, cabinet 1 set  
4.10 Special type instrument 1 set  
4.11 Electric installation material 1 set  

CCM PRODUCTION WORKSHOP

Workshop & Facilities:

Trading show

 

Ville Electric Company will keep up with the century, the epoch,

Sincerely look forward to your cooperation and win-win!

Create brilliant!
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